A cost effective approach to production of investment casting wax models by additive manufacturing

Daniel Novoselovic, Štefanija Klarić, Damien Hill

Research output: Contribution to conferencePosterResearchpeer-review

Abstract

Production of precise cast parts is often be accomplished by investment casting process. Within this process molten metal is poured into molds produced around wax models of the final part. In this process models and molds, which may be costly or time consuming to create, can be used one time only.

Investment casting is well established process in production of metal castings with complex or thin walled shapes or patterns. In this paper application of desktop size 3D printer for production of wax models is presented as fast and low-cost method of model production. The goal of this investigation was to test the possibility of the use of open source printer and software for wax pattern manufacturing for educational and training purposes. The use of a 3D printer allows rapid production of a part from a CAD image as well as the ability to create many copies of the same wax model. The surface quality of models was analyzed regarding to print parameters (layer thickness vs time) and some of typical wax models’ defects and reparation method are shown.
Original languageEnglish
Pages372-380
Number of pages9
Publication statusPublished - May 2018
EventInternational Foundrymen conference: Hi-tech casting solution and knowledge-based engineering - Hotel Adriatic, Opatija , Croatia
Duration: 16 May 201818 May 2018
Conference number: 17th
https://www.shimadzu.hr/17th-international-foundrymen-conference

Conference

ConferenceInternational Foundrymen conference
CountryCroatia
CityOpatija
Period16/05/1818/05/18
Internet address

Fingerprint

3D printers
Investment casting
Waxes
Costs
Molds
Metal castings
Liquid metals
Surface properties
Computer aided design
Defects

Cite this

Novoselovic, D., Klarić, Š., & Hill, D. (2018). A cost effective approach to production of investment casting wax models by additive manufacturing. 372-380. Poster session presented at International Foundrymen conference, Opatija , Croatia.
Novoselovic, Daniel ; Klarić, Štefanija ; Hill, Damien. / A cost effective approach to production of investment casting wax models by additive manufacturing. Poster session presented at International Foundrymen conference, Opatija , Croatia.9 p.
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Novoselovic, D, Klarić, Š & Hill, D 2018, 'A cost effective approach to production of investment casting wax models by additive manufacturing' International Foundrymen conference, Opatija , Croatia, 16/05/18 - 18/05/18, pp. 372-380.

A cost effective approach to production of investment casting wax models by additive manufacturing. / Novoselovic, Daniel; Klarić, Štefanija; Hill, Damien.

2018. 372-380 Poster session presented at International Foundrymen conference, Opatija , Croatia.

Research output: Contribution to conferencePosterResearchpeer-review

TY - CONF

T1 - A cost effective approach to production of investment casting wax models by additive manufacturing

AU - Novoselovic, Daniel

AU - Klarić, Štefanija

AU - Hill, Damien

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N2 - Production of precise cast parts is often be accomplished by investment casting process. Within this process molten metal is poured into molds produced around wax models of the final part. In this process models and molds, which may be costly or time consuming to create, can be used one time only.Investment casting is well established process in production of metal castings with complex or thin walled shapes or patterns. In this paper application of desktop size 3D printer for production of wax models is presented as fast and low-cost method of model production. The goal of this investigation was to test the possibility of the use of open source printer and software for wax pattern manufacturing for educational and training purposes. The use of a 3D printer allows rapid production of a part from a CAD image as well as the ability to create many copies of the same wax model. The surface quality of models was analyzed regarding to print parameters (layer thickness vs time) and some of typical wax models’ defects and reparation method are shown.

AB - Production of precise cast parts is often be accomplished by investment casting process. Within this process molten metal is poured into molds produced around wax models of the final part. In this process models and molds, which may be costly or time consuming to create, can be used one time only.Investment casting is well established process in production of metal castings with complex or thin walled shapes or patterns. In this paper application of desktop size 3D printer for production of wax models is presented as fast and low-cost method of model production. The goal of this investigation was to test the possibility of the use of open source printer and software for wax pattern manufacturing for educational and training purposes. The use of a 3D printer allows rapid production of a part from a CAD image as well as the ability to create many copies of the same wax model. The surface quality of models was analyzed regarding to print parameters (layer thickness vs time) and some of typical wax models’ defects and reparation method are shown.

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KW - rapid prototyping

KW - 3D printing

KW - additive manufacturing

UR - https://www.shimadzu.hr/17th-international-foundrymen-conference

M3 - Poster

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Novoselovic D, Klarić Š, Hill D. A cost effective approach to production of investment casting wax models by additive manufacturing. 2018. Poster session presented at International Foundrymen conference, Opatija , Croatia.