The role of abrasive particle size on erosion characteristics of stainless steel

Q. B. Nguyen, D. N. Nguyen, R. Murray, N. X. Ca, C. Y.H. Lim, M. Gupta, X. C. Nguyen

Research output: Contribution to journalArticleResearchpeer-review

Abstract

Understanding the erosion characteristics in oil and gas equipment and abrasive transportation is of vitally important to implement the engineering design and subsequently prevent failures. In this study, an in-house erosion test facility was designed and built up and its performance was tested through studying the size effect of abrasive sand particle on the erosion behaviour of a commonly used stainless steel material in the oil exploitation field. The experimental results reveal that the erosion rate (kg/impact), the depth of erosion as well as the surface roughness increased while the width of wear scar decreased with the increasing of particle size. In addition, it's interesting to observe the shape of erosion scar changing from “W” to “U” shape when the particle size became bigger. Further, four main types of erosion mechanisms involved in the erosion process, namely, plastic deformation induced indentation, ploughing, cutting and sliding, and correlation between the erosion characteristics and microstructure is discussed.

Original languageEnglish
Pages (from-to)844-853
Number of pages10
JournalEngineering Failure Analysis
Volume97
Issue numberMarch
DOIs
Publication statusPublished - 1 Mar 2019

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Stainless Steel
Abrasives
Erosion
Stainless steel
Particle size
Oil fields
Test facilities
Indentation
Plastic deformation
Oils
Sand
Gases
Surface roughness
Wear of materials
Microstructure

Cite this

Nguyen, Q. B. ; Nguyen, D. N. ; Murray, R. ; Ca, N. X. ; Lim, C. Y.H. ; Gupta, M. ; Nguyen, X. C. / The role of abrasive particle size on erosion characteristics of stainless steel. In: Engineering Failure Analysis. 2019 ; Vol. 97, No. March. pp. 844-853.
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The role of abrasive particle size on erosion characteristics of stainless steel. / Nguyen, Q. B.; Nguyen, D. N.; Murray, R.; Ca, N. X.; Lim, C. Y.H.; Gupta, M.; Nguyen, X. C.

In: Engineering Failure Analysis, Vol. 97, No. March, 01.03.2019, p. 844-853.

Research output: Contribution to journalArticleResearchpeer-review

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AU - Nguyen, Q. B.

AU - Nguyen, D. N.

AU - Murray, R.

AU - Ca, N. X.

AU - Lim, C. Y.H.

AU - Gupta, M.

AU - Nguyen, X. C.

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AB - Understanding the erosion characteristics in oil and gas equipment and abrasive transportation is of vitally important to implement the engineering design and subsequently prevent failures. In this study, an in-house erosion test facility was designed and built up and its performance was tested through studying the size effect of abrasive sand particle on the erosion behaviour of a commonly used stainless steel material in the oil exploitation field. The experimental results reveal that the erosion rate (kg/impact), the depth of erosion as well as the surface roughness increased while the width of wear scar decreased with the increasing of particle size. In addition, it's interesting to observe the shape of erosion scar changing from “W” to “U” shape when the particle size became bigger. Further, four main types of erosion mechanisms involved in the erosion process, namely, plastic deformation induced indentation, ploughing, cutting and sliding, and correlation between the erosion characteristics and microstructure is discussed.

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